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PROLONG
PUMPS & VALVES cc - South Africa
Specialising in all types of valve
repair helical rotor pumps and general precision engineering
valve, helical rotor, pumps, mining,
applications, impeller, mainshaft, volute casing, surface, treatment, maintenance
valve, valves, repair, repairs,
helical rotor pumps, precision engineering, tapered plug, mining, petrochemical, full bore
ball, Durwa-coated, applications, paper explosives, impeller, centrifugal, mono/orbit
mainshaft, part, parts, food, beverage, dairy, mining industry, shafts, volute casing,
machining, surface, treatment, maintenance, South Africa, Gauteng
SPECIALISING IN THE REPAIR OF BALL AND PLUG VALVES AND HELICAL ROTOR PUMPS
GENERAL PRECISION ENGINEERING THE PROBLEM SOLVERS TAPERED PLUG For
non-lubricated Audco type plug valves.
Applications: Mining, Petrochemical Etc. BALL VALVE BALL All types of full
bore and reduced bore ball valves. Durwa coated to 70 Rockwell C.
Applications: Pulp & Paper, Explosives Mining Petrochemical Etc. STAINLESS
STEEL PUMP IMPELLER For Centrifugal Pumps. Applications: Mining,
Petrochemical Etc. MONO/ORBIT TYPE PUMP MAINSHAFT
Used in positive displacement progressive cavity pumps. Applications: Food &
Beverage, Pulp & Paper, Explosives, Mining, Dairy, Petrochemical Etc.
MONO/ORBIT TYPE HELICAL PUMP ROTOR Used in positive displacement progressive
cavity pumps. Applications: Food & Beverage, Pulp & Paper, Explosives,
Mining, Dairy, Petrochemical, Textile Ceramics, Refinery Industries. Etc.
REAR BACK COVER PLATE Used in Centrifugal Pumps Applications: Mining,
Petrochemical Etc. VOLUTE PUMP CASING For Centrifugal Pumps. Applications:
Mining, Petrochemical Etc. YOU ARE VISITORTO THIS WEBSITE
THIS SITE IS MAINTAINED TRADEPAGE WE HAVE GREAT PLEASURE IN SUBMITTING A
COPY OF OUR SUCCESSFUL BS EN ISO 9002 : 1994 CERTIFICATE OF REGISTRATION.
THIS REPRESENTS A GREAT DEAL OF COMMITMENT AND HARD WORK FROM ALL AT PROLONG
PUMPS & VALVES FOR WHICH WE ARE JUSTLY PROUD. OUR OBJECTIVE IS NOT ONLY TO
MAINTAIN THIS HIGH STANDARD, BUT TO CONTINUALLY IMPROVE IN ALL OUR AREAS OF
ACTIVITY. BSI Registered Scheme Appendix To Certificate Number FM 45825
Number One Page 1. This appendix declares the scope of registration of the
certificate granted to: Prolong Pumps And Valves C.C 35 Statler Street
Extension 2 Alrode South GAUTENG South Africa Licence Scope Specializing in
the reconditioning and re-manufacture of valve and pump components and other
precision engineering. YOU ARE VISITORTO THIS WEBSITE PROLONG PUMPS &
VALVES - SUMMARY OF ACTIVITIES Prolong Pumps & Valves has been active in the
reconditioning and remanufacturing fields for more than thirteen years. We
have built a reputation for unsurpassed quality of workmanship and are at
the cutting edge of technology. This is well known by both clients and
competitors and is defined in our mission statement - "We are the problem
solvers" The objective of the company is to provide to industry a repair
service and products of exceptional quality. Our workshops are able to
assess and repair any part made from practically any material, with the
added bonus that our Durwa Coated part will be superior to the original
components. Parts treated by the Durwa Coating process benefit from a
surface hardness of 70 Rockwell C compareds to 32 Rockwell C for stainless
steel. This experience has proven that the life of these parts will outlast
the original by four times. We also treat new components for mining houses
to increase the life of their new equipment such as impellers, sleeves,
shafts, plungers and volute casings. A sound and secure maintenance and
repair service is offered. This impacts positively on year end balance
sheets since effective maintenance management limits costly downtime and
increases productivity. By means of Prolong involvement in their plants and
equipment, our clients have greatly increased the life of many components.
Prolong Pumps & Valves main area of activity is the reconditioning of
equipment used in the mining industry and includes pump shafts, impellers,
sleeves, bearing housings, volute casings, rear cover plates and pump
helical rotors. "We are the problem solvers" Formed in 1985, Prolong
specialises in the reconditioning and remanufacturing of valve and pump
components. The technical facility and workshops are able to assess and
repair parts that have been subjected to the most aggressive of
applications. The service offered provides a total solution to the problem
area of plant maintenance, therefore reducing downtime and increasing levels
of productivity. Utilizing unique machining and surface treatment
techniques, the working life of critical parts can be increased by a factor
of between 5 and 50. Prolong Pumps & Valves has developed an unequaled
surface treatment for Valve and pump components. DURWA COATING The Durwa
Coat process of electrolytically depositing chromium onto base metals
augments components with the following properties: Surface hardness 70
Rockwell C Coefficient of friction Resistance to the wear mechanisms of
abrasion, adhesion and erosion. A number of mining houses have applied the
process to new components such as impellers, shafts and volute casings. This
has extended the life of these parts way beyond their normal maintenance
intervals. Particular success has been realized in the reconditioning of
stainless steel ball and plug valves, although the procedure can be applied
to almost any material and equipment. BUSINESS POTENTIAL And replacement
costs are rapidly increasing. For example, a valve may be reconditioned by
Prolong Pumps & Valves for a fraction of it's replacement cost. In addition
to this, by Durwa Coating a valve, it's life expectancy will be greatly
extended. Through effective Prolong involvement in plant maintenance, down
time is reduced and productivity increased.
The future potential of the business is unlimited, given that maintenance